Global Market Size, Forecast and Trend Highlights Over 2025-2037
Industrial Automation and Control Systems Market size was valued at USD 207 billion in 2024 and is expected to secure a valuation of USD 794.4 billion in 2037, expanding at a CAGR of 10.9% during the forecast period, i.e., 2025-2037. In 2025, the industry size of industrial automation and control systems is estimated at USD 229.5 billion.
The industrial automation landscape is experiencing an increase in the adoption of collaborative robots and AI-powered robotic systems across several sectors such as manufacturing, logistics, and automotive. This trend is propelled by technological innovations that are reducing automation costs and improving robotic sensors and machine vision systems. The integration of advanced robotics across different verticals is leading to better order fulfillment while ensuring safer working conditions. For instance, in November 2023, Amazon announced that it deployed 750,000 mobile robots and tens of thousands of robotic arms in its warehouse facilities to boost operational efficiency. The deployment of these robots is addressing several issues, including labor safety, while transforming warehouse operations.
There has been an increasing adoption of cobots by industries, owing to their ability to offer flexible operation while being easy to operate, and more affordable than conventional industrial robots. Cobots are exceeding the capabilities of conventional automated systems due to their programming features, such as quick reprogramming, making them ideal for production environments. Concerns, including labor shortages and increasing production expenses, are driving businesses to the adoption of cobots as they can optimize work processes while maintaining operational efficiency. For instance, in February 2025, Delta unveiled its new D-Bot series Cobots in the Indian market at ELECRAMA 2025. These cobots are designed to empower industries with more efficient production processes, including electronics assembly, welding, packaging, as well as materials handling.
Industrial Automation and Control Systems Market: Growth Drivers and Challenges
Growth Drivers
- Expansion of wireless automation and edge computing: The industrial automation sector is witnessing a steady growth in wireless automation systems, including Wi-Fi 6, 5G, and low-power wide-area networks. The innovations are setting easy network connections among industrial devices, resulting in more flexible and scalable operation systems. Robust high-speed wireless connectivity is essential for industries due to requirements for shorter downtime and better data-driven decision processes. According to a report from IoT M2M Council (September 2024), annual industrial automation wireless device shipments totaled 10.7 million units in 2023, comprising 9% of new connected nodes.
With edge computing, industrial processes are making real-time decisions directly on machines, resulting in less dependence on cloud-based central systems. Various companies are introducing cutting-edge solutions to strengthen decentralized computing. For instance, in December 2024, STMicroelectronics introduced the STM32N6 series microcontrollers for edge AI and machine learning functionalities. The microcontrollers allow industrial and consumer electronics to execute data processing at local locations, thereby reducing dependency on massive computers or central data centers.
- Surging demand for safety and risk management solutions: Workplace safety regulations are leading to an increasing demand for automated safety control systems, emergency shutdown systems (ESD), and industrial fire and gas monitoring solutions. Industrial safety depends heavily on these technologies to mitigate risks while maintaining sector compliance. ESD systems automatically activate shutdown procedures upon detecting hazardous conditions, thus preventing accidents and equipment damage.
Incorporating AI into safety monitoring is enhancing these systems, particularly in high-risk industrial settings of oil and gas, together with chemicals and manufacturing. Real-time operation control through AI-based computer vision detection systems allows instant identification of safety risks and operational irregularities. This process facilitates swift corrective actions, lowering operational interruptions, and boosting safety performance. Companies such as Marks and Spencer, Heineken Mexico, and Coca-Cola use AI-driven safety solutions to empower health and safety environment teams to proactively find and resolve safety issues.
Challenges
- Complexity in system integration: The integration of modern automation solutions and legacy industrial equipment is facing major challenges due to proprietary software, outdated hardware, and incompatible communication protocols. Older technical systems were not designed for seamless data exchange, leading to costly custom adaptations. Interoperability between different automation vendors is becoming difficult due to the lack of industry-wide protocols, which is leading to expensive reprogramming together with middleware solutions. The difficulties of integrating different automation systems result in delays in adoption while raising implementation expenses and requiring expert talent to perform the necessary integration work, thus limiting industries from adopting automated and interconnected operations.
- Cybersecurity risks and data vulnerabilities: The growing interconnectivity of industrial automation systems exposes them to cyber threats, data breaches, and hacking attempts. Industrial control systems (ICS), especially legacy infrastructure, lack modern cybersecurity safeguards, making them prime targets for cyberattacks. Vulnerabilities in outdated protocols and unsecured remote access points can lead to operational disruptions, data theft, or even sabotage. High-profile incidents, such as ransomware attacks on manufacturing plants, highlight the urgent need for robust cybersecurity strategies, including network segmentation, real-time threat monitoring, and AI-powered security solutions.
Industrial Automation and Control Systems Market: Key Insights
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Base Year |
2024 |
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Forecast Year |
2025-2037 |
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CAGR |
10.9% |
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Base Year Market Size (2024) |
USD 207 billion |
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Forecast Year Market Size (2037) |
USD 794.4 billion |
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Regional Scope |
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Industrial Automation and Control Systems Segmentation
Control System (DCS, PLC, SCADA)
In industrial automation and control systems market, distributed control system segment is set to dominate revenue share of over 48.2% by 2037, attributed to the incorporation of advanced technologies by companies such as AI, the IoT, and cloud computing systems. For instance, in February 2023, ABB introduced ABB Ability Symphony Plus DCS, aiming at accelerating digital transformation in process automation operations. This system provides customers with access to digital solutions, including fleet asset management enabled by ABB Ability Genix Asset Performance Management, and allows users to access process and alarm data from mobile devices through the ABB Mobile Operations application, enabling swift reactions, reducing downtime, and achieving cost savings.
The segment is also gaining traction owing to growing dependence on renewable energy resources, including wind and solar power systems for maintaining power grid stability and improved energy efficiency. Renewable energy facilities need real-time management of several decentralized units as they differ from conventional power plant operations. Accessibility between variable power platforms is integrated with DCS, optimizing power distribution along with asset prediction maintenance programs. Digital substations, along with smart grids, are strengthening the demand for DCS solutions to improve operations within power generation systems through enhanced reliability and efficiency.
Component (HMI, Industrial Robots, Control Valves, Sensors)
The control valves segment in industrial automation and control systems market is expected to witness steady growth between 2025 and 2037, attributed to the implementation of IIoT-enabled control valves with real-time monitoring together with predictive maintenance features. The smart valves provide instant performance data, enabling predictive analytics to detect failures, thus minimizing equipment downtime. Companies are increasingly using newly developed smart valve controllers together with AI-driven diagnostics to achieve precise control while implementing wireless connectivity features. For instance, in November 2024, Aqara launched the Smart Valve Controller T1, as a Matter-compatible device aimed at smart home integration. This controller attaches to existing water shutoff valves, enabling remote operation and automatic shutoff upon leak detection.
Our in-depth analysis of the global industrial automation and control systems market includes the following segments:
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Component |
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Control System |
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Vertical |
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Customize this ReportIndustrial Automation and Control Systems Industry - Regional Scope
Asia Pacific Market Analysis
By 2037, Asia Pacific industrial automation and control systems market is set to capture over 48.2% revenue share. This growth is attributed to the rapid industrial expansion in countries such as India, China, and Japan. The governments in the region are actively supporting automation by implementing initiatives such as Make in India and Made in China 2025, allowing industries to integrate smart manufacturing solutions. Rising manufacturing costs along with labor shortages are also encouraging manufacturers to invest in automated production lines and AI-driven control systems with robotics to improve their operational efficiency and maintain competitiveness.
The China industrial automation and control systems market is experiencing steady growth due to the strategic emphasis on becoming an advanced industrial technology hub. The government’s two major initiatives, including Made in China 2025 and the Robotic Industry Development Plan, are minimizing technological dependence on foreign businesses by developing domestic automation capabilities. Through policy-oriented leadership, the country is working to bring automation systems into multiple industrial domains, leading to production efficiency improvements and enhanced product quality.
The automotive industry in China is increasingly adopting automation to address labor challenges and improve precision in complex manufacturing processes. In the automotive sector, automation helps overcome labor shortages, reduces assembly errors, and enhances safety, especially in electric vehicle production.
The India industrial automation and control systems market is highlighting a steady expansion, owing to the continually surging demand for energy-efficient solutions across various industries. The deployment of automated solutions is reducing environmental impacts while improving the country’s manufacturing competitiveness. Local companies are adopting energy-efficient solutions through the deployment of advanced automation technologies. For instance, in March 2025, Lauritz Knudsen Electrical and Automation introduced next-generation smart energy and automation solutions to enhance industry energy efficiency and enable cost reductions reaching up to 30% across industries, original equipment manufacturers, utilities, and infrastructure industries.
North America Market
The North America industrial automation and control systems market is experiencing rapid growth due to the widespread adoption of autonomous manufacturing systems in the region. Several industries, including automotive, electronics, and food processing, are adopting AI-based automation, robotics, and digital twins to boost operational performance and reduce dependence on staff. Smart factories as well as local government initiatives are enhancing domestic production, propelling the adoption of advanced automation systems across multiple manufacturing sectors.
The continually increasing investments in cybersecurity for industrial control systems are another factor fueling the industrial automation and control systems market growth in the region. The rise in automation is resulting in increased network connectivity, driving companies to deploy advanced security solutions with the rising cyber threats. Local government is enforcing stringent cybersecurity regulations, encouraging various industries to adopt enhanced security frameworks, AI detection, and real-time monitoring to secure critical infrastructure.
The industrial automation and control systems market in the U.S. is anticipated to increase at a rapid pace due to the increasing adoption of IIoT and cloud-based automation solutions. The integration of cloud-based platforms enables machine-data communication with enterprise systems, therefore allowing industry optimization of production processes. IIoT enables real-time monitoring, predictive maintenance, and data-driven decision-making, reducing downtime and improving operational efficiency. Cloud-based platforms facilitate seamless data exchange between machines and enterprise systems, allowing industries to optimize production processes.
The local government is actively promoting smart manufacturing through various initiatives and funding programs. Initiatives such as the National Institute of Standards and Technology Manufacturing USA program encourage industrial automation adoption by supporting research in AI, robotics, and digital twin technology. In addition, tax incentives and grants for automation technology investments are driving companies to modernize their manufacturing processes.
The Canada industrial automation and control systems market is expanding at a significant pace due to production efficiency and labor shortage. Robots driven by AI technologies as well as cobots are operating within automotive sectors, food production plants, and electronic manufacturing facilities to execute assembly processes and package products while inspecting their quality. The growing robotics industry benefits from investments from the government and new research institutions, accelerating the adoption of robotic technologies. The government is actively promoting the adoption of robotics through initiatives such as Innovative Solutions Canada's Autonomous Systems and Robotics Call for Prototypes. This program is seeking late-stage pre-commercial innovations in autonomous systems and robotics, offering funding up to USD 550,000 for standard components and USD 1,150,000 for military components.
The rising number of cyber threats in industrial control systems and critical infrastructure is also encouraging local industries to prioritize the establishment of secure automation systems. The companies in the country are actively using sophisticated cybersecurity tools that are integrating zero-trust architectures with AI-based threat detection and encryption methods to secure their automation systems from digital attacks.
Companies Dominating the Industrial Automation and Control Systems Market
- ABB Ltd.
- Company Overview
- Business Strategy
- Key Technology Offerings
- Financial Performance
- Key Performance Indicators
- Risk Analysis
- Recent Development
- Regional Presence
- SWOT Analysis
- Emerson Electric Co.
- Rockwell Automation, Inc.
- Schneider Electric
- Siemens AG
- Honeywell International, Inc.
- General Electric
The industrial automation and control systems market is highly competitive, driven by key players such as Siemens, Rockwell Automation, Schneider Electric, ABB, and Mitsubishi Electric. These companies are focusing on innovations in AI, IoT, and cloud-based automation to enhance efficiency and reliability. Strategic partnerships, acquisitions, and product launches shape market competition, with increased adoption of smart manufacturing and Industry 4.0 solutions. Regional players in Asia Pacific and North America intensify rivalry, leveraging cost-effective solutions and customized offerings. Here are some key players operating in the global industrial automation and control systems market:
In the News
- In June 2024, Schneider Electric, in collaboration with Intel and Red Hat, launched a Distributed Control Node (DCN) software framework as an extension of its EcoStruxure Automation Expert. This next-generation solution enables industrial companies to adopt a software-defined, plug-and-produce approach, enhancing operations, reducing complexity, ensuring quality, and optimizing costs.
- In November 2022, Honeywell launched the Advanced Monitoring and Incident Response (AMIR) service, an operational technology cybersecurity solution designed to enhance cybersecurity capabilities across enterprises.
Author Credits: Richa Gupta
- Report ID: 7429
- Published Date: Apr 01, 2025
- Report Format: PDF, PPT
